Reliability of radio gear

Tin Whiskers on an IC contact

When I mentioned the eHam review of the KX3 on the GQRP reflector last night most of the replies focused on the reliability of complex modern electronics equipment. Some people believe that with fewer parts and SMA components reliability is higher today than in earlier times. Others, including me, were more circumspect and feel that, unless production processes are well controlled, the danger of failure is higher. There are also potential issues with leakage in small geometry ICs as well as the dreaded "tin whiskers" issue where metal dendrils can grow over time between IC balls. My own experience in mobile radio design and manufacture may have coloured my views. We got it right in the end i.e. getting production processes well honed, but you cannot take process control for granted, ever. The slightest drift in quality can spell disaster, field failures and a ruined reputation.

One thing many people agreed on was this: if you want to be sure of the reliability of your amateur radio equipment then build your own. A simple QRP transceiver, easy to make from many published designs in QRP books, should last a lifetime and will be easy to fix in the unlikely event of something going wrong. There is also nothing quite as satisfying as making contacts with something you have built. Even a simple crystal controlled TX and direct conversion receiver are likely to give FAR more satisfaction than a rig costing £1000 with all the bells and whistles. I still recall the thrill of my first ever hombrew contact across the Atlantic with 800mW CW on 15m using my little Pipit transceiver with 7 transistors total and a handful of parts. This rig was so effective that it was my main station rig for many months. Every QSO, and there were lots, meant something special.

Laptop/Netbook Reliability

Investing in a new laptop or netbook can be a tricky decision: getting the right price, spec, performance and reliability. My Dell laptop failed a year or so ago (keyboard) but I was able to repair it by buying a new keyboard via eBay and following some good fitting instructions found on YouTube.  My wife's school laptop LCD screen just failed suddenly when it was in use on her lap with black "cracks" appearing as if the whole thing had been dropped. This was repaired under warranty thankfully. Then you hear of hard-drives failing.

Today I came across an interesting page giving some reliability statistics for laptops and netbooks. Apparently Asus and Toshiba make the most reliable ones. The paper is by a company selling extended warranties, so they will be keen to show that it is worth buying one. Nonetheless I think the stats are fair.

IC7000 reliability

Some people have had issues with the reliability of the IC7000 driver transistor which gets too hot and can self-destruct. SV8YM has some modifications to help, putting improvised heatsinks on the effected devices so they run cooler. See his blog at http://sv8ym.blogspot.com/.  This is a rig I've considered purchasing but I have been concerned about the heat in such a small box and consequential reliability.

IC703 TX failure

After many years of excellent service my IC703 decided to expire on TX last night: power started to drop when running 5W on 30m then 80m (good matched load), then nothing, although I could detect a signal on the FT817, probably at mW levels.

I believe this is a common IC703 issue. Does anyone have data on how to fix this and where I get the spare parts? I believe it is either a driver or PA failure.

Incidentally Martyn Lynch quoted £45/hr plus parts and shipping to do a repair. I don't expect I'd see any change from £100.

This is the first time in 42 years of operating that I have had ANY piece of amateur gear fail, confirming that generally equipment is reliable if used carefully, so I cannot complain.