6m Sixbox AM QSO No 2

RS59 from G6ALB this evening with the SixBox 50mW AM transceiver. In putting the transceiver in its box and adding the RX tuning I inadvertently removed the coupling cap between the RF and and detector stage so the RX was a little bit deaf. I will add this back tomorrow and expect sensitivity to be back to low uVs level. Even without it, I could hear signals of 2-3mW out from Andrew.

Next week I am in Devon on holiday, so will be looking for some 50MHz AM QSOs with the SixBox from clifftop highspots. I will set up some 6m AM skeds using the local VHF and UHF repeaters.

SixBox 6m AM QRP rig now boxed

Today I complete this project and put the 50mW AM transceiver into a small diecast aluminium box. Using a 9V battery inside the box the rig puts out about 20mW. From an external supply it is about 50mW. The polyvaricon tuning capacitor works very well and the RX tunes from around 45MHz to 70MHz. Already it has been useful as an indicator of Band 1 activity.

Overall, I am pleased with this little transceiver. It was all done with the most basic of test equipment and is a circuit that should be easy to copy. Now to try to get some local 6m AM activity going! It would be very nice to make a PCB for this project. I'm thinking about it....

My next project is either the long intended 10m DSB rig or a DSB version of this 6m AM rig. However, to be useful this would need VXO control and a 3rd overtone xtal will not pull very far.

SixBox QRP 6m AM rig closer to completion

Today I did a full rebuild of the 6m QRP AM transceiver on a much smaller (dead bug style) board so that it will fit in a small diecast (or aluminium) box. In the course of the rebuild I tried out the RX varicap tuning idea which works, but I was unable to move the frequency more than 1-2MHz before the superregen stopped oscillating. I tried a 1N4007 and the collector-base junction of a 2N3904 as varicaps. In the end I decided to use a low cost polyvaricon tuning cap in series with 22pF and this covered 6m plus a few MHz either side. I also ran the PA stage in class C and this seems to improve the modulation. Here is a picture of the SixBox after rebuilding, but before I started the testing. Because of family commitments I shall not be able to finish this now for a few weeks but I am looking forward to some local "DXing" with this around the Cambridge area. It is funny but working local stations with this is (almost) as much fun as working real DX with a proper radio!

SixBox 6m AM (improvements)

Been doing some more work on the SixBox AM transceiver and have come up with a simpler and better TX lineup. I abandoned the osc/multiplier in one stage and went instead for a 3rd overtone xtal followed by a modulated buffer and PA. The third overtone oscillator values shown ensure the crystal reliably oscillates on its 3rd overtone.

The little PA and buffer work well with just T37-6's as (untuned) chokes in the collectors of the buffer and PA followed by a low pass filter. This arrangement is very stable and simpler than before. Modulation is clean and deep. As it stands it produces 50mW of AM on 6m. A further single stage linear PA would take this to around 1W of AM, but I will leave this to others.

A very basic 4m AM transceiver

In the coming days I am planning to modify my SixBox 6m AM QRP breadboard to 4m so that I can have a first 4m QSO using my own callsign. As I don't have suitable crystals I was planning to use (very temporarily) a free running oscillator at half frequency, even though I might have to re-net to 35.13MHz (half 70.26MHz) quite often. Today, someone pointed out that the 14.060 crystals sold by GQRP club multiply x5 to 70.3MHz, which would easily pull down to 70.26MHz. Although a x5 multiplier won't be efficient, it is worth a go don't you think?

If things go to plan, I should have a very basic 30-50mW AM transceiver working on 4m by the weekend. It will be a rats nest on a piece of copper clad board, but it should allow me that first 4m QSO. Whether it gets put into a neat box remains to be seen.

[See later blog post on improvements to the TX lineup]

The SixBox - A Simple 6m AM transceiver

NB There is an updated schematic uploaded June 28th 2009.

Well, I've completed a breadboarded version of the SixBox, an ultra-simple 6m QRP AM transceiver which I've had in my mind for some time. As it stands, without a linear, it produces around 50mW AM (200mW peak) from the 2N3904 series modulated PA. It is not in a box, just a rats nest on a piece of copper clad board, but it works. The receiver is a super-regen using MPF102s with an isolating RF amplifier loosely coupled to the super-regen detector. A varicap diode (to be added) is used to tune across the band. The TX consists of a 25MHz xtal, a x2 multiplier and PA both of which are series modulated. Ubiquitous 2N3904 transistors are used throughout apart from the super-regen stages.

Click on the schematic to see what it consists of. It would readily scale for 4m although the T37-6 toroids would be a bit marginal this high. I was surprised how well they worked at 50MHz.

I should be DELIGHTED if someone wanted to develop this circuit further and maybe produce a small PCB and case.

On reflection, I think the DSB version of this would be a better bet. Much of the TX line-up can be re-used for this but I would use a DC receiver. 200mW pep of DSB (equivalent to 100mW SSB) would be quite a useful power. My next project will be to complete the DSB version, either for 6m or 10m.